Water
ProjectX: Prince William Water SCADA Modernization
Prince William Water is the largest combined water and wastewater system in Virginia, serving more than 380,000 people in Prince William County, one of the fastest growing and…
ProjectX
We work with some of the coolest companies in the world. Our customers are some of the coolest people we know. Together we create industrial, data-driven solutions to help reduce food waste, prevent pollution, repel malware, conserve water and envision new efficiencies. ProjectX is a collection of GrayMatter customer stories and a view into some of our projects. All photos are for illustrative purposes only.
Specialty Chemicals
ProjectX: From Manual to Measurable – Modernizing Batch Production
A leading manufacturer in the paints and coatings industry was facing limitations from manual and outdated production processes across two critical areas of its plant. First, employees performed barrel-filling operations by hand, creating inefficiencies,…
Water
ProjectX: Growing Water Utility Taps into GrayMatter’s Command24 Support
That was the mindset of a major Rocky Mountain Region water utility as it looked for a better way to handle after-hours SCADA issues. For years, the utility relied on a patchwork of in-house…
Food and Bev
Better Data, Better Dough: Papa Johns – Digital Transformation with GrayMatter & Velotic
Papa Johns is known for its fresh, high-quality dough, the foundation of “Better Ingredients, Better Pizza.” But behind the scenes, tracking dough quality once meant thousands of pieces of paper, delays created by human…
Food and Bev
ProjectX: GrayMatter Teams with Smucker’s to Unlock Efficiency and Quality with AI and Digital Twins
The J.M. Smucker Company, a $10 billion consumer goods leader known for brands like Folgers, Meow Mix, Milk-Bone and Uncrustables faced a familiar challenge: how to unify performance insights across a diverse network of…
Case Study
ProjectX: Smart OEE Solution Unlocks Major Savings & Scalable Operational Control
A manufacturer that produces heat-resistant materials used in steelmaking, cement production and other heavy industries sought GrayMatter’s help to enhance its ability to analyze productivity metrics across its global network of sites. What is…
Water
ProjectX: GrayMatter Transforms Swimming Pool Management System for Florida County
A Florida county government agency responsible for managing public parks and recreational facilities faced significant challenges in monitoring and controlling its extensive network of public water parks. These parks, which feature water slides, dive…
Specialty Chemicals
ProjectX: From Legacy to Leading Edge – A Successful PLC Upgrade Journey
A U.S.-based chemicals company faced significant challenges with its outdated plant control system. Its legacy PLCs (Programmable Logic Controllers) were hindering operational efficiency. The antiquated system could not support the modern demands of the…
Specialty Chemicals
ProjectX: Breaking Bottlenecks by Enhancing Efficiency in Polymer Manufacturing
A polymer manufacturer faced significant challenges in enhancing its production capabilities at its facility. The company aimed to address bottlenecks in its operations by undertaking a comprehensive debottlenecking…
Food and Bev
ProjectX: Food Producer Works with GrayMatter to Digitize Paper Logs & Reduce Variability
A major food service company sought GrayMatter’s help to solve significant challenges in its bakery products manufacturing process. Despite having a highly automated production system, the client relied on manual, paper-based documentation. This approach…
Life Sciences
ProjectX: GrayMatter & Pharma Manufacturer Modernize Systems to Enhance Management and Efficiency
GrayMatter is working with a pharmaceutical manufacturer to consolidate and upgrade its existing systems for enhanced management and efficiency. The manufacturer operates iFIX and WIN-911 nodes, each with…
Life Sciences
ProjectX: Cutting-Edge Serialization Advances Packaging Compliance for Pharmaceuticals Companies
GrayMatter’s engineering team completed serialization projects at three companies that provide pharmaceutical packaging services. Serialization presents unique challenges because of the regulatory requirements for product traceability and anti-counterfeiting measures in the pharmaceutical industry. The…
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