TechHub: Anheuser-Busch steps up after hurricane, Manufacturing & Digital Transformation and WEFTEC

In times of national disaster, Anheuser-Busch steps up

Anheuser-Busch paused beer production this week to send 155,000 cans of drinking water to those affected by Hurricane Harvey in Louisiana and Texas.

The first shipment arrived at the American Red Cross in Baton Rouge, Louisiana, on Monday, with two more shipments sent to Arlington, Texas, according to USA Today.

The Georgia brewery regularly stops beer brewing to fill cans with drinking water throughout the year to assure the water is ready should a local community need it.

This is a part of the Anheuser-Busch emergency drinking water program, which partners with the Red Cross to identify communities in crisis and supply them with safe, clean, canned drinking water following disasters.

“Putting our production and logistics strengths to work by providing safe, clean drinking water is the best way we can help in these situations,” said Bill Bradley, the company’s vice president of community affairs.

Providing emergency drinking water to people since 1988, over 76 million cans have been shipped nationwide. The last wave of support was last year, in which cans were shipped to those affected by Hurricane Matthew, floods in Louisiana and wildfires in California.

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3 Keys to manufacturing digital transformation

Digital transformation must have a purpose: to increase efficiency, quality and cost savings. Otherwise, it’s just a waste of time.

Manufacturers are struggling to keep up with the increase in volatile customer demand, according to Industry Week.

Processes and supply chains must be adaptable enough to turn on a dime. This doesn’t happen if everything is done manually, in Excel spreadsheets, or in systems that don’t talk to each other.

The idea of capturing data, automating manual processes and enabling information sharing becomes imperative.

Controlling the shop floor

Manufacturing starts at the shop floor. Manufacturers must have shop floor control, including access to production information, inventory, quality data and the ability to quickly adjust to machine status across the enterprise.

Connecting the business

The shop floor must connect to the rest of the enterprise to make data accessible and promote rapid, accurate decision-making. Cloud manufacturing ERP not only automates paper-based, manual processes, but also consolidates information into a single set of accurate data.

Unlocking People Potential

Gerdau plant in India.

Once the cloud computing infrastructure is in place, people can pivot to work as business analysts. Production workers can see everything in the “manufacturing moment” over any device, rather than hunting down and piecing together information.

Managers can view analytics and dashboards that relate to their role from anywhere, over any device, to stay on stop of business.

Steel innovator Gerdau sought out the goal to reduce maintenance costs by 20%, undergoing a digital transformation as a result.

With a company of more than 35,000 people across 13 countries, accomplishing the reduction was critical to its profitability.

By jumping into the digital realm of the Industrial Internet of Things (IIoT):

  • An initial investment of $1.5 million yielded annual savings of $4.5 million
  • 93 hours per month were saved in scrap classification
  • Savings of more than 130 hours in unplanned downtime
  • Truck driver productivity had gains of more than 100% with a resulting 5% drop in freight costs
  • Raw material inventory reduced from 3 days to 7 minutes
Download the Steel Case Study

WEFTEC: The world’s largest annual water quality conference & exhibition

Recognized as the largest annual water quality exhibition of its kind, WEFTEC offers water quality professionals from around the world quality education and training.

Showcasing the most cutting-edge technologies in the field, it serves as a forum for domestic and international business opportunities and promotes industry networking.

A smart sensor fountain demo will be at WEFTEC, a co-innovation product by GrayMatter and DC Water.

Experts in the water quality field offer a wide range of technical sessions and workshops, creating a diverse list of water and wastewater issues and solutions including:

  • Collective Systems
  • Energy Conservation and Management
  • Membrane Technologies
  • Plant Operations and Treatment
  • Regulations
  • Research
  • Residuals and Biosolids
  • Stormwater
  • Utility Management
  • Water Reuse/Recycling
  • Water Quality & Watershed Management

GrayMatter and DC Water have created a drinking fountain that monitors water quality and flow in real time – giving users more confidence in the water they are drinking and saving money spent on maintenance and testing.

Find GrayMatter at booth #6549 to learn about the co-innovative partnership and see a live demo of the fountain.

Read more.

TechHub: Digital Transformation in Steel, the Industrial Technology Future & Pittsburgh Tech 50

Gerdau Saves Millions Annually, Accelerates Their Digital Transformation

$4.5 million in annual savings with a complete ROI in only 8 months.

Gerdau has enjoyed a long reputation as a process innovator in the steel industry for more than a century.

For a company with more than 35,000 people across 13 countries, the goal of a 20% reduction in maintenance cost was significant. It would not be easy to accomplish, but accomplishing the reduction was critical to the company’s profitability.

When an asset fails, the company loses an average of $12 thousand per hour in downtime.

The transformation Gerdau needed would take them into uncharted territory for many in the steel industry: the digital realm of the Industrial Internet of Things (IIoT).

Dreaming big pays off

Download the case study to view the roadmap for digital transformation in the steel industry:

Download the Case Study

The Industrial Technology Future

Open software platforms are an increasingly popular trend within the industrial technology sector that is highlighting the important relationship between operational technology (OT) and information technology (IT).

For GE Digital, Predix is the nexus where app engines, digital twins, machine learning and asset performance management meet, said AutomationWorld after a meeting at GE Digital headquarters in San Ramon, Calif.

“Platforms are where tech is going,” said Gytis Barzdukas, head of product management for Predix at GE Digital. “Like Apple, Amazon, Microsoft and Alphabet have their platforms in the consumer space, we want to do the same thing in industrial space. That’s why Predix is an open platform with regulated participation. Predix has been developed as a common data layer into which third-party supplier products can plug into.”

Although the focus in the past on Predix has focused on its cloud-based operations, but Barzdukas was quick to point that Predix can run operate at the edge, in the cloud or in hybrid applications.

cloud platform

A diagram of the GE intelligent platform Predix. Image: AutomationWorld

Addressing cybersecurity concerns around the transmission and storage of such data in the cloud, Barzdukas said Predix currently uses public key encryption and is moving toward inclusion of private key capabilities for users who want it. Predix’s public key encryption security operates in addition to the security provided by Amazon Web Services on which Predix’s cloud functions run. Barzdukas added that Predix will also soon be running on Microsoft Azure.

Pittsburgh Tech 50

The Pittsburgh Technology Council’s Tech 50 finalists were announced, recognizing the most successful and innovative companies in the Pittsburgh area.

Companies range from health IT, life sciences, manufacturing, consumer products, consulting services and more, and are broken up into the following categories:

  • CEO of the Year
  • Solution Provider of the Year, Consulting and IT Services
  • Culture Leader of the Year
  • Innovator of the Year, Consumer Products
  • Solution Provider of the Year, Innovative Technology

GrayMatter is a finalist for Solution Provider of the Year, Innovative Technology, with CEO Jim Gillespie a finalist for CEO of the Year.

The award ceremony will be Thursday, October 12 at the Wyndham Grand Hotel.

TechHub: Ransomware Wreaking Global Havoc, Real-Time Asset Condition & Water Innovations

The Industrial Ransomware Wreaking Global Havoc

The recent global crisis of ransomware attacks on infrastructures and private businesses have left cyber experts and government authorities scrambling to double their efforts.

Computer systems were infected worldwide in June 2017 with a massive cyber attack similar to a recent assault that affected tens of thousands of machines internationally, causing critical infrastructures to take a major hit.

After recovering from a string of attacks that left thousands without power six months ago in December 2016, the citizens of Ukraine were faced with an even worse offense.

A.T.M.s stopped working, workers were forced to manually monitor radiation at the old, toxic Chernobyl nuclear plant due to computer failures and industrial employees worldwide were scrambling to respond to massive hacks.

“At the Chernobyl plant, the computers affected by the attack collected data on radiation levels and were not connected to industrial systems at the site, where, although all reactors have been decommissioned, huge volumes of radioactive waste remain. Operators said radiation monitoring was being done manually,” according to the New York Times.

The entirely new ransomware infected the systems of Ukraine’s power companies, metro services, airports and government ministries such as Kiev’s central post office.

The outbreak was the latest and most sophisticated in a series of attacks, using dozens of hacking tools, according to the NY Times.

The malware also had an impact internationally, causing system shutdowns of:

  • Danish shipping and transport company Moller-Maersk, resulting in an inability to process orders and its 76 terminals around the world became very congested.
  • Russian steel and oil firms Evraz and Rosneft.
  • French construction materials company Saint-Gobain.
  • Pharmaceuticals company Merck.
  • An Australian factory for chocolate giant Cadbury, resulting in halted production.
ransomware

Special Agent Keith Mularski, Unit Chief of the FBI Cyber Initiative & Resource Fusion Unit.

To continue the discussion on cyber espionage and industrial cyber security, join us at Transform 2017, our annual conference in Put-in-Bay, Ohio.

Special Agent Keith Mularski, Unit Chief of the FBI Cyber Initiative & Resource Fusion Unit heads the Cyber Initiative for the FBI and was part of an effort to declassify cyber threats and pass them on to industry.

Keith will walk through case studies of cyber incidents at US Steel, Alcoa and Westinghouse, revealing how the government communicated and worked together with industry to fight cyber crime.

Learn More About Transform 2017

Don’t Get Stuck in a Rut: Learn the True, Real-Time Condition of an Asset

Cars have data and analytics for when parts should be replaced, so why can’t your utility?

It can.

Like owning a car, the idea is similar for asset management. In a water treatment plant, pumps often come with a “best-by” sticker; a generic six-month date is stamped onto it, creating a time-based system for maintenance, regardless of usage.

ransomware

The date becomes the driving factor for servicing rather than following data.

But there is a better way to capture condition of assets consistently, accurately and efficiently.

The solution lies in combining two systems already in place and leveraging the findings to save time and money, drastically increasing uptime.

Download the white paper to learn how to leverage digital data to effectively and accurately forecast maintenance of assets.

Download the White Paper

Water Innovation Pact Signed to Promote Smart Water Networks

The Water Environment Federation (WEF) and Smart Water Networks Forum (SWAN) recently formed a pact to jointly promote the development of best industry practices for sustainable smart water networks.

Smart water networks detect system leaks and manage energy through incorporating technology, according to Water Technology, an online water news publication.

“Supporting innovation is essential to the water sector, and to further development of intelligent water systems,” WEF executive director Eileen O’Neill said.

In the wake of technological advancements in the water sector, the combination of the groups’ focus on smart wastewater network management and integrated intelligent water practices will provide new skill sets and knowledge, allowing for workforce advancement.

ransomware

Co-innovated smart drinking fountain by GrayMatter & DC Water.

The partnership seeks to determine common barriers of implementing intelligent water practices, technology trends and new solutions.

GrayMatter and DC Water have recently had success through a partnership of their own by co-innovating a smart sensor drinking fountain.

A drinking fountain that monitors water quality and flow in real time – giving users more confidence in the water they are drinking and saving money spent on maintenance and testing. The groundbreaking project addresses lead levels – one of the most pressing issues in water.

“This project redefines public water consumption, putting people and clean water first,” Jim Gillespie, GrayMatter CEO.

The new tech fountains have sensors that use real-time data and analytics to monitor both water quality and flow levels, sending that information to the cloud and back, alerting when water quality measurements begin to deteriorate.

The co-innovation project is just the beginning of many ways private sector innovation and independent operations are joining forces to make water operations more efficient, at a lower cost. The fountains are set to be used in public places this fall, including schools.

Learn more about the GrayMatter and DC Water water innovation project at Transform 2017:

  Learn More About Transform 2017

 

TechHub: Smart Drinking Fountains, Malware Threatening U.S. Power Grid, Manufacturing Profiting from IoT & More

Innovative fountains debut at nationwide water technology summit

A live demo of a new innovative smart sensor water fountain made its debut at ACE 2017, the American Water Works Association’s annual conference and exposition, in Philadelphia, PA.

GrayMatter and DC Water have created a drinking fountain that monitors water quality and flow in real time – giving users more confidence in the water they are drinking and saving money spent on maintenance and testing. The groundbreaking co-innovation project addresses lead levels – one of the most pressing issues in water.

“This project redefines public water consumption, putting people and clean water first,” Jim Gillespie, GrayMatter CEO.

The new smart sensor drinking fountain by GrayMatter & DC Water.

The new tech fountains have sensors that use real-time data and analytics to monitor both water quality and flow levels, sending that information to the cloud and back, alerting when water quality measurements begin to deteriorate.

Built with a special emphasis on lead in mind, the fountain will be used initially in schools, hospitals, day-cares and other similar institutions, according to George Hawkins, DC Water CEO and General Manager.

The co-innovation project is just the beginning of many ways private sector innovation and independent operations are joining forces to make water operations more efficient, at a lower cost. The fountains are set to be used in public places this fall, including schools.

Learn more about GrayMatter and DC Water innovations at GrayMatter’s annual conference, Transform 2017 held August 1-3 in Put-in-Bay, Ohio.

Learn More

Cyber experts identify malware that could disrupt U.S. power grid

The world was awaken to the dangerous potential of utility hacks in December when one-fifth of Kiev, the capital of Ukraine, was without power due to a malicious malware that infiltrated their power grid.

Now dubbed CrashOverride, the same malware that left 225,000 without power in Ukraine, is said to have the ability to be modified and corrupt U.S. power grids as well, according to the Chicago Tribune.

“U.S. utilities have been enhancing their cybersecurity, but attacker tools like this one pose a very real risk to reliable operation of power systems,” said Michael Assante, who worked at Idaho National Labs and is former chief security officer of the North American Electric Reliability Corporation, where he oversaw the rollout of industry cybersecurity standards.

cyber

The most concerning — and dangerous — components of CrashOverride are the ability to manipulate the settings on electric power control systems, as well as a “wiper” component that erases the software on the computer system that controls the circuit breakers.

This lets the malware scan for critical components that operate and open circuit breakers, creating a sustained power outage, and then lock the operator out of their system.

Although it has yet to demonstrate the level of complexity needed, according to the Tribune, the malware can theoretically be modified to target other industrial control utilities such as water and gas.

To get a better understanding of your operational technology control network, download our cyber guide, which walks you through the first steps in knowing what’s on your network and has specific advice about the assessment process from our top cyber security consultants.

Download the Guide

GE Digital urges partners to seek opportunities in the Industrial Internet of Things

GE has been one of the largest brands in selling appliances, aviation systems, energy controls, and industrial solutions for years, it’s no secret.

But in 2015, the company announced a new business – GE Digital – marking an effort to bring together its software and IT capabilities, according to CRN.

“Our goal is to co-innovate with the ecosystem,” said Kevin Ichhpurani, executive vice president of global ecosystem and channels and corporate officer at GE Digital.

As GE continues to reinvent itself, according to CRN, strong partnerships are a key element in order to innovate the industrial IoT.

“I think there’s a ton of opportunities around digital transformation overall,” said Jim Gillespie, CEO of GrayMatter. “But inside of that GE has many more opportunities around Brilliant Manufacturing, asset performance managements, field service transformation and cyber security. There’s just a lot of great areas for partners.”

Read more…

Study finds manufacturers are profiting from the IoT

MPI just released its 2017 study results on the Internet of Things with terrific news for the manufacturing industry, according to Industry Week.

The push to jump on the train to digitization or get left behind has been dramatic in recent years, and there’s been a sharp increase in awareness and investment in IoT technology as a result.

Now the numbers are in to prove how switching to IoT enabled products and applications are positively affecting the manufacturing industry for the better:

  • 72% report increased productivity
  • 69% report increased profitability
  • 65% report increased profitability from sales of IoT-enabled products (e.g., embedded intelligence)

GrayMatter co-founders Jim Gillespie & Carson Drake at the 2017 NHL Stanley Cup Playoffs with top industry thought leaders.

Transforming operations is about connecting your equipment in the right way to eventually create a digital twin to mirror your physical operation and improve productivity. 

The biggest problem as to why manufacturers still aren’t jumping onboard is not knowing where to start.

Download our eBook to see how we’ve helped some of the biggest companies in the world overcome these obstacles and learn how to work smarter as a result:

Download the eBook

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