TechHub: Google Pledges $1B for Tech Education, Additive Manufacturing News & More

Sundar Pichai, the chief executive of Google, announcing the Grow With Google program in Pittsburgh.

Google Pledges $1 Billion for Tech Education, Training

Google’s CEO, Sundar Pichai unveiled an initiative for a $1 Billion program for tech education and training on Thursday at the company’s Pittsburgh office – noting the city’s transformation from an industrial manufacturing center for steel to a hub of robotics and artificial intelligence engineering.

Sundar Pichai, the chief executive of Google, announcing the Grow With Google program in Pittsburgh.

The new program, Grow With Google, will create an online destination for job seekers to get training and professional certificates and for businesses to improve their web services.

It will allow anyone with an Internet connection to become proficient with technology and prepare for a job in areas like IT support and app development, according to The New York Times.

“We understand there’s uncertainty and even concern about the pace of technological change, but we know that technology will be an engine of America’s growth for years to come,” Pichai said. “The nature of work is fundamentally changing, and that is shifting the link between education, training and opportunity.”

This announcement comes shortly after Apple announced in May that it was creating a $1 Billion fund to invest in advanced U.S. manufacturing, and Amazon in January announcing plans to hire 100,000 new employees over the next 18 months.

Additive Manufacturing: Possibility Meets Reality Through Generative Design

What we know of products and their manufacturing, distribution, assembly and maintenance processes may be obsolete in the not too distant future, according to Forbes.

Massive disruption, thanks to new technologies such as additive manufacturing and generative design, are already having a profound impact on the industrial space.

An example of a 3D printed gear. The gears inside the part can rotate. It would be virtually impossible without a 3D printer. Image credit: GE Reports/Chris New

GE recently shared how additive manufacturing, also known as 3-D printing, has changed turbine frame assembly from a process requiring 300 parts and 60 engineers to one that requires one digital file and eight engineers, as well as an assembly of only 50 source parts down to one.

If this sounds dramatic, that’s because it is.

“There is a seismic shift occurring in manufacturing, fueled by the fourth industrial revolution and shaped by digital transformation.”

Traditional manufacturing processes are giving way to new technologies, with additive manufacturing and generative design transforming supply chains and facilitating the innovation and customization buyers seek.

The effects of these technologies will be felt from the factory floor to the boardroom as their role expands to end-use parts. Rethinking the supply chain as well as how to effectively leverage generative design and additive manufacturing is now imperative for companies seeking to build sustainable brands and products in this new manufacturing paradigm, according to Forbes.

CRN’s 2017 IoT Innovators Awards

The Internet of Things is beginning to truly take off as companies recognize the benefits of IoT solutions in terms of data insight, predictive maintenance and improved customer service.

But customers are still facing hurdles as they figure out how to integrate complex solutions while also taking security and return on investment into consideration.

smart sensor

Co-innovated smart drinking fountain by GrayMatter & DC Water.

From systems integration to managed services, solution providers are key to filling in the gaps when it comes to helping customers set up and implement IoT projects. Solution providers with the necessary vertical market expertise and critical relationships with multiple vendors and customers are expressing interest in IoT,  but some are taking it to the next level by successfully deploying solutions with their clients, according to CRN.

GrayMatter is proud to have made the list as an IoT Innovator for our work with DC Water on co-innovating a smart sensor drinking fountain.

The new tech fountains have sensors that use real-time data and analytics to monitor both water quality and flow levels, sending that information to the cloud and back, alerting when water quality measurements begin to deteriorate.

By measuring water quality and flow in real time, they give users more confidence in the water they are drinking while saving money spent on maintenance and testing.

“This project redefines public water consumption, putting people and clean water first,” said Jim Gillespie, GrayMatter CEO.

Learn more about GrayMatter water innovations by reading our white paper:

Get the White Paper

TechHub: New GE CEO Pushes for Digital Future, US Manufacturing Growing Fast & Cyber Security

Our Future is Digital

New General Electric CEO John Flannery put an end to the constant question, “where is the company headed?”

“I have a lot of decisions to make in my new role as CEO, but one decision is easy: GE is all in on digital,” said Flannery in a blog post on LinkedIn.

The digital age is bringing innovation and productivity for industries everywhere, allowing real, tangible outcomes for business.

Through scalability, installed base and industrial expertise, GE plans to be a major player in helping lead this transformation.

With a focus on their core verticals leveraging energy, oil and gas, aviation, healthcare, rail and mining, to help create a strong Predix ecosystem.

GE’s previous CEO Jeff Immelt at the 2016 Minds + Machines conference.

“The company I joined 30 years ago made machines that made the world work better,” said Flannery. “We are still that company, but the world has changed, and the industrial world is increasingly powered by digital applications.

We are part of this transformation, and we have a focused strategy that I believe is best for our customers and for GE.”

Join John Flannery and GrayMatter October 25 in San Francisco at Minds + Machines, an event that connects industrial thought leaders and showcases technology that helps solve the world’s biggest industrial IoT challenges.

Learn More About Minds + Machines

US Manufacturing Expands at Fastest Pace in 13 Years

American manufacturing expanded last month at the fastest pace in 13 years, according to Industry Week.

The strength of advances in the Institute for Supply Management’s gauges partly reflects impacts from hurricanes Harvey and Irma, which forced shutdowns of refineries, chemical plants, retail establishments and car dealerships which were flooded in the storms and had merchandise destroyed.

However, the nation’s producers had already been on firmer footing because of improving global demand and an increase in US capital spending, according to Industry Week.

Manufacturing

Students visiting a PPG paint and coatings plant for Manufacturing Day 2017 in Delaware.

Orders are projected to remain strong in coming months as Manufacturing Day approaches.

Manufacturing Day is a national celebration of modern manufacturing, meant to inspire the next generation of manufacturers. Manufacturing Day occurs on the first Friday in October — this year’s falls on Oct. 6, 2017.

Statistical analysis of key event reporting suggests Manufacturing Day 2016 affected 595,341 participants, including 257,607 students.

Manufacturing Day is about celebrating manufacturing by providing an opportunity to focus collective attention on manufacturing, aiming to:

  • Empower manufacturers
  • Change public perceptions of manufacturing
  • Introduce people to manufacturing careers
  • Draw attention to the roles manufacturers play in their communities
  • Underscore the economic and social significance of manufacturing

Since 2012, MFG Day events has grown over 1,000%, with manufacturers in all 50 United States and Puerto Rico consistently participating.

Source: MFGDay.com

According to survey results by Deloitte from students that attended events in 2016:


89% of students were more aware of manufacturing jobs in their communities.

84% of students were more convinced that manufacturing provides careers that are interesting and rewarding.

64% of students were more motivated to pursue careers in manufacturing.

71% of students were more likely to tell friends, family, parents or colleagues about manufacturing after attending an event.

Every Third Computer Attacked in 2017 From Manufacturing Sector

In the first half of the year the manufacturing industry was the most susceptible to cyberthreats, with the industrial control systems computers of manufacturing companies accounting for almost one third of all attacks, according to Security Magazine.

The majority of the cyber threats were in manufacturing companies that produced various materials, equipments and goods. Other highly affected areas include engineering, education and food & beverage. Energy companies accounted for almost 5% of all attacks.

Special Agent Keith Mularski, Unit Chief of the FBI Cyber Initiative & Resource Fusion Unit, spoke at GrayMatter’s annual conference on industrial cyber security.

The main source of threats was the internet. Attempts to download malware or access malicious phishing web sources were blocked on over 20% of the ICS computers.

The reason this is such a high number is because of:

  • Interfaces between corporate and industrial networks
  • Availability of limited internet access from industrial networks
  • Connection of computers on industrial networks to the internet from operators’ mobile phones

Ransomware attacks on industrial companies tripled by June this year, with various large crime campaigns.

The WannaCry epidemic was one of the most notable, affecting 13.4% of all computers in the industrial infrastructure. ExPetr was a notorious encryption that followed, with 50% of the computers attacked in the manufacturing and oil & gas industries.

“In the first half of the year we’ve seen how weakly protected industrial systems are – pretty much all of the affected industrial computers were infected accidentally and as the result of attacks targeted initially at home users and corporate networks,” said Evgeny Goncharov, head of critical infrastructure defense department at Kaspersky Lab.

cyber

US pharmaceutical giant Merck & Co. was affected by the ExPetya attacks earlier this year.

“In this sense, the WannaCry and ExPetr destructive ransomware attacks proved indicative, leading to the disruption of enterprise production cycles around the world, as well as logistical failures, and forced downtime in the work of medical institutions. The results of such attacks can provoke intruders into further actions. Since we are already late with preventive measures, companies should think about proactive protective measures now to avoid ‘firefighting’ in future.”

Billions of sensors are being rolled out rapidly as the Industrial Internet expands. The devices for operational technology are very different than those found on information technology networks and they need specialized technology to protect them. 

Download the GrayMatter Cyber Security Guide for Operational Technology to get a comprehensive understanding of security in the OT world including top vulnerabilities. The guide walks you through the first steps in knowing what’s on your network and has specific advice about the assessment process from our top cyber security consultants.

Download the Cyber Guide

TechHub: GE Looks to Become IIoT Leader, Industrial Job Growth in US & Industrial Cyber Security

GE Relocates To Boston, Looks to Become an IIOT Leader Amid Transformation

General Electric, the largest US industrial company, is going through a transformation. The company has a new CEO at the helm, relocated headquarters to Boston and most importantly is trying to position itself as a manufacturing leader in the digital era, according to Industry Week.

“If we go back in time, say in 2011 to 2012, when as a business, we were facing challenges, Jeff (Immelt, former CEO) realized that unless we leverage software and analytics, true productivity would not be gained,” said Mark Bernardo, GE’s VP of Professional Services, at the company’s temporary new headquarters in Boston on August 30.

Since then, GE has made several strategic business moves to leverage its core competencies: spun off its financial services unit, GE Capital; acquired French company Alstom’s power and grid business; launched GE Digital to bring various software groups such as engineering, product development, and IT under one umbrella, and opened its cloud-based software platform for the Industrial Internet, Predix, to outside developers.

Despite GE’s goal to cut $2B by the end of 2018, “there is no change in long-term strategy as it relates to digital,” said Jeff Erhardt, GE’s VP of Intelligent Systems.

Erhardt said that machine learning, artificial intelligence along with domain expertise will help boost GE’s digital future. And Predix, its own IOT platform, will play a central role in managing complex data. The platform currently has 100 apps – from MRI machines to turbines to jet engines – created by developers, including many from outside, who mine complex industrial data to make the machines perform more safely and efficiently.

GE’s former CEO Jeff Immelt at Minds + Machines 2016 in San Francisco.

Join GrayMatter in October at Minds + Machines, GE’s premier Industrial Internet event dedicated to software, innovation, and the most powerful digital industrial outcomes.

Minds + Machines will bring together the best and the brightest of the technology world, including GE customers, developers, partners, industrial thought leaders and technology innovators.

Learn More

What’s Driving Job Growth in Industrial America?

Manufacturing and mining jobs are up this year after having fallen in 2016, in which 100,000 jobs were lost, according to the New York Times.

Rising commodity prices has resulted in a jump in hiring within the mining sector. After plunging in late 2014 and throughout 2015, energy prices have somewhat recovered. That has helped stabilize employment in the oil industry. Meanwhile, surging prices for metals like gold and copper are spurring activity in the mining industry.

The US dollar dropping throughout 2017 has also played a major role in manufacturing success. As major exporters who are dependent on overseas customers for a big part of their sales, manufacturers often find themselves at the mercy of the dollar.

When the dollar surged in 2016, American-made equipment was effectively more expensive for foreign buyers. This year’s drop, on the other hand, is a boon for manufacturers as well as for big American companies who draw a big portion of their sales from overseas, like Caterpillar and McDonald’s.

Software-defined Industrial Networks Deliver Cyber Security Breakthroughs

Finding a cost-effective cyber security plan for industrial control systems remains a pain point.

Cyber security is often cited as the leading barrier to growth of the Industrial Internet of Things (IIoT).

ARC Advisory Group published a report suggesting two solutions of promising software-defined networking (SDN) technologies, which can improve cyber security in both new and existing industrial control systems.

One: Network Management Through SDN Protocol OpenFlow

OpenFlow is a single protocol that replaces existing routing and access protocols embedded in Ethernet switches, allowing the entire network of switches to be managed from a central SDN controller.

This has typically been used in large enterprise networks, such as Google, and in large data centers to improve performance.

Ukraine power grid

Kiev, Ukraine, was one of the victims hurt the most in multiple malware attacks on the Ukrainian power grid at the end of 2016 and entering into 2017.

This is also applicable to a much smaller industrial network, or part of an industrial network.

Engineers report that the largest advantage of their SDN network is the ability to lock down the substation network and immediately become aware of any unexpected packets entering. This improves the overall security of networks within electric power substations, which have increasingly become high value targets for cyber warfare internationally.

Two: Host Identity Protocol

Host Identity Protocol (HIP) creates and manages a secure identity-based overlay network that serves the automation components while cloaking them from general visibility.

The fundamental idea is to decouple the IP address from packet forwarding rules, instead authorizing and delivering network services based on provable cryptographic identities.

It also delivers a new Host Identity Namespace that is compatible with existing IP and DNS Namespaces, enabling global IP mobility. It allows organizations to overcome IP addressing issues and move an IP resource within and between physical, virtual or cloud networks without having to change the IP or overlay network policies.

Using HIP in place of IP addresses as identity, it allows a secure identity to be established among sets of devices and the IP address continue to serve its purpose as a locator only.

ARC Recommendations

ARC ends the report with recommendations that manufacturers and utilities should develop use cases leading to broader plans for how SDN could improve cyber security, mobility support and remote access services for existing plants, familiarize themselves with the roadmaps of their network infrastructure suppliers to apply to their own use cases, as well as carefully evaluate the current and evolving technologies and their potential impact on cyber security and performance.

 

TechHub: Anheuser-Busch steps up after hurricane, Manufacturing & Digital Transformation and WEFTEC

In times of national disaster, Anheuser-Busch steps up

Anheuser-Busch paused beer production this week to send 155,000 cans of drinking water to those affected by Hurricane Harvey in Louisiana and Texas.

The first shipment arrived at the American Red Cross in Baton Rouge, Louisiana, on Monday, with two more shipments sent to Arlington, Texas, according to USA Today.

The Georgia brewery regularly stops beer brewing to fill cans with drinking water throughout the year to assure the water is ready should a local community need it.

This is a part of the Anheuser-Busch emergency drinking water program, which partners with the Red Cross to identify communities in crisis and supply them with safe, clean, canned drinking water following disasters.

“Putting our production and logistics strengths to work by providing safe, clean drinking water is the best way we can help in these situations,” said Bill Bradley, the company’s vice president of community affairs.

Providing emergency drinking water to people since 1988, over 76 million cans have been shipped nationwide. The last wave of support was last year, in which cans were shipped to those affected by Hurricane Matthew, floods in Louisiana and wildfires in California.

Read more.

3 Keys to manufacturing digital transformation

Digital transformation must have a purpose: to increase efficiency, quality and cost savings. Otherwise, it’s just a waste of time.

Manufacturers are struggling to keep up with the increase in volatile customer demand, according to Industry Week.

Processes and supply chains must be adaptable enough to turn on a dime. This doesn’t happen if everything is done manually, in Excel spreadsheets, or in systems that don’t talk to each other.

The idea of capturing data, automating manual processes and enabling information sharing becomes imperative.

Controlling the shop floor

Manufacturing starts at the shop floor. Manufacturers must have shop floor control, including access to production information, inventory, quality data and the ability to quickly adjust to machine status across the enterprise.

Connecting the business

The shop floor must connect to the rest of the enterprise to make data accessible and promote rapid, accurate decision-making. Cloud manufacturing ERP not only automates paper-based, manual processes, but also consolidates information into a single set of accurate data.

Unlocking People Potential

Gerdau plant in India.

Once the cloud computing infrastructure is in place, people can pivot to work as business analysts. Production workers can see everything in the “manufacturing moment” over any device, rather than hunting down and piecing together information.

Managers can view analytics and dashboards that relate to their role from anywhere, over any device, to stay on stop of business.

Steel innovator Gerdau sought out the goal to reduce maintenance costs by 20%, undergoing a digital transformation as a result.

With a company of more than 35,000 people across 13 countries, accomplishing the reduction was critical to its profitability.

By jumping into the digital realm of the Industrial Internet of Things (IIoT):

    • An initial investment of $1.5 million yielded annual savings of $4.5 million
    • 93 hours per month were saved in scrap classification
    • Savings of more than 130 hours in unplanned downtime
    • Truck driver productivity had gains of more than 100% with a resulting 5% drop in freight costs
    • Raw material inventory reduced from 3 days to 7 minutes

Download the Steel Case Study

WEFTEC: The world’s largest annual water quality conference & exhibition

Recognized as the largest annual water quality exhibition of its kind, WEFTEC offers water quality professionals from around the world quality education and training.

Showcasing the most cutting-edge technologies in the field, it serves as a forum for domestic and international business opportunities and promotes industry networking.

A smart sensor fountain demo will be at WEFTEC, a co-innovation product by GrayMatter and DC Water.

Experts in the water quality field offer a wide range of technical sessions and workshops, creating a diverse list of water and wastewater issues and solutions including:

  • Collective Systems
  • Energy Conservation and Management
  • Membrane Technologies
  • Plant Operations and Treatment
  • Regulations
  • Research
  • Residuals and Biosolids
  • Stormwater
  • Utility Management
  • Water Reuse/Recycling
  • Water Quality & Watershed Management

GrayMatter and DC Water have created a drinking fountain that monitors water quality and flow in real time – giving users more confidence in the water they are drinking and saving money spent on maintenance and testing.

Find GrayMatter at booth #6549 to learn about the co-innovative partnership and see a live demo of the fountain.

Read more.

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