One standard at every site, no matter the distance.

Well pads, compressor stations, and pipeline segments spread across states — how many are running controls without cybersecurity safeguards? GrayMatter’s Insiders start with what’s actually in the field, then bring every site to the same safety and security bar, with the data to show it. We deliver oil and gas automation that scales to your footprint.

Talk oil and gas with an Insider

Get a full-field view of operational breakdowns

You operate some of the most safety-critical, geographically dispersed equipment across industries. It’s often decades old, often unmonitored, and expensive to take offline. GrayMatter Insiders with direct oil and gas experience solve the operational problems that put uptime, safety, and compliance at risk across the field.

A control system that wasn’t built with cybersecurity in mind becomes a liability the moment federal requirements catch up to it — especially across a footprint that spans multiple states with different site-specific conditions. GrayMatter designs, programs, and commissions standardized, compliance-verified control panels so every site meets the same bar.

Explore Cyber

A legacy control system that’s poorly documented, running unsupported processors, and missing programs is a safety gap waiting to surface — especially after an ownership transition, when nobody currently on-site fully understands what’s actually running. GrayMatter reverse-engineers and documents the system as it truly exists today, then modernizes it, including upgrading emergency shutdown systems to a fail-safe design.

Explore Industrial Automation

Unplanned well shut-ins and over-taxed equipment cost operators millions in lost productivity every year — often because nobody sees the failure coming until it’s already happened. GrayMatter deploys digital twins and machine learning models against existing SCADA data to predict equipment failure, in some cases with up to two hours’ advance warning.

Explore Brilliant Operations

Proving predictive analytics works on a handful of pumps or wells is one project. Extending that same model reliably across dozens of wells, several compressor stations, and multiple drilling rigs is another. GrayMatter’s approach starts with existing data — no preprocessing required — so a proof of concept can validate quickly before scaling to the rest of the field.

Explore Approachable AI

We go wherever the pipes lead

GrayMatter works across the oil and gas value chain — from wellhead to pipeline to compressor station — wherever legacy equipment, dispersed field assets, and safety-critical operations meet.

Midstream pipeline operations

Control system modernization and cybersecurity standardization for pipeline operators managing legacy, multi-site infrastructure.

Compressor station & field equipment

Hazardous-location-compliant control panels and engine/loading systems for compressor stations and other field-deployed equipment.

Upstream production & well operations

Predictive analytics and digital twins across pumps, wells, and drilling rigs to catch equipment failure before a shut-in.

Downstream & refining operations

Extending the same predictive monitoring approach to refinery-scale equipment.

Customer Success Stories

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Find the next failure before the field does.

Whether it’s getting ahead of equipment failure in the field or bringing a legacy compressor station up to a modern safety and cybersecurity standard, GrayMatter’s oil and gas experts are ready to talk through where to start.

Talk with a Factory Advisor

FAQs

Oil and gas automation covers the control systems that run field assets: PLCs and control panels at the wellhead and compressor station, the SCADA that watches them across a pipeline, the safety and shutdown systems, and the data those systems collect. GrayMatter designs, programs, commissions, secures and modernizes that layer, and builds predictive analytics on top of it.

Yes. We deploy digital twins and machine learning models against your existing SCADA data and equipment telemetry — in some cases providing up to two hours’ advance warning before a failure. For one operator, the models predicted shut-ins on some wells two hours in advance.

Yes, and the first phase will show you where. On one operator’s older wells, GrayMatter found that company logs weren’t capturing every downtime event, and showed where collecting data more often would sharpen shut-in predictions.

Yes. We start with a full engineering assessment and reverse-engineer the system as it actually exists on-site, then build a modernization plan from that ground truth.

Yes. We design and build Class I, Division 2 hazardous-location-rated control panels and engine/loading systems for compressor stations and similar field equipment.

Yes. We’ve deployed standardized, compliance-verified control panels at scale — over 150 on one recent multi-state engagement — so every site meets the same federal cybersecurity requirements.

Build the pilot to scale from the start. A proof of concept typically takes about three months to validate across a defined set of assets like wells or compressors. Then, it extends to the rest of your wells, compressor stations, or drilling rigs using the same data foundation.