TechHub: Putting the Industrial Internet Hype to Work, Smart Service Energy & More

Putting the Industrial Internet Hype to Work

The Industrial Internet of Things dominates manufacturing hype. Beyond this, certain manufacturers are putting powerful technologies to work – General Electric employees, for example, with their brilliant factories.

GE’s remanufacturing plant in Grove City, Pa., is a shining example of one of those brilliant factories, according to Industry Week.

Once a food packaging plant decades ago, the factory has transformed into a high-tech home for the remanufacture of diesel engines for locomotives.

“We’re taking digital technologies that people are really comfortable with outside of work and bringing them into work — whether that’s iPads, or phones, or just visual data,” said Jamie Miller, the former GE senior vice president and CEO of GE Transportation who was just promoted to CFO. “It was something that people could readily see because they use it outside of work.”

By doing so, it created a condition-based manufacturing system that allowed the workers to tailor what they do to rebuild engines in a faster, more productive manner, according to Miller.

Its brilliant factories  —  Grove City is one of less than a dozen around the world  —  revolve around lean manufacturing principles, additive manufacturing, advanced manufacturing technologies and digital manufacturing. Its industrial cloud platform, Predix, allows customers to replicate that on a smaller level, extending industrial automation to the cloud.

John Deere Investing in AI for Autonomous Farming

John Deere is buying a California artificial intelligence startup that makes machine learning tools for agriculture as part of their quest to automate farming, according to the Verge.

The cutting-edge machine vision tools help farmers scan fields, assess crops and get rid of weeds — all at the same time.

Source: Blue River Technology

A set of cameras fixed onto crop sprayers use deep learning to identify plants, hitting weeds with pesticide and crops with fertilizer, all of which can be customized by the farmer.

This can save up to 90% of the volume of chemicals being sprayed, while also reducing labor costs.

John Deere has been working on autonomous tractors before Tesla and Google even existed, according to the Verge, but its current most advanced vehicles only assist navigation.

The new technology creates a more efficient crop spraying system, allowing farmers to do more with less.

Smart Service Strategy: GE Oil  & Gas Case Study

In 2014, GE Oil & Gas management wanted to improve the revenue capacity of its field service operation, which they were confident could be accomplished by streamlining operations and increasing the billable utilization of their 575+ field service engineers (FSEs).

They knew visibility could be created with a smart service platform, switching over from most engagements being handled using paper forms or whichever process was customary within a particular geographical region.

“No one likes to change,” said GE Oil & Gas Information Management Subsea Services Project Manager Lydie Victoire. “But to increase profitability, we needed our people to adopt this new way of doing field service.”

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The solution was going digital, but in a completely customized way that allowed a set of field service functions for the initial project rollout to look a lot like the old paper-based process.

Going digital allowed them to:

“To optimize field efficiency, GE Oil & Gas needed more real-time visibility into its field service operation,” says GE Oil & Gas Executive Service Director Leigh Martin.

“We needed better data on the work activities of our field service engineers. And for that, we needed a field service platform.”

Download the case study to learn more about how GrayMatter innovates with partners on smart service strategies.

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TechHub: Cyber in oil and gas, over 1,000 tech jobs created & more

ISA Director to oil & gas: “The time to act is now.”

Patrick Gouhin, Executive Director and CEO of the International Society of Automation (ISA) spoke at a Bloomberg Live conference in Texas on the future of cyber security in the oil and gas sector.

Patrick Gouhin cyber tech hub

Patrick Gouhin, ISA Executive Director and CEO. Image: LinkedIn

ISA is a nonprofit professional association that sets the standard for applying engineering and technology to improve management, safety and cyber security of automation and control systems.

Check out GrayMatter’s cyber services for operational technology.

The focus of his presence, according to Automation, an online industrial news website, was to urge industry executives to protect their facilities from cyber attacks.

He noted the increasing number of cyber attacks on industrial facilities, which are crucial to the economy and national security, and that there are effective standards available today.

“The time to act is now — not years in the future,” said Gouhin.

Supervisory control and data acquisition systems (SCADA) are used to monitor and control industrial networks, and are not designed to be resilient against cyber attacks.

The result? An attack can disable safe operations of these facilities, resulting in sometimes fatal consequences. Plant shutdowns, widespread blackouts, explosions, chemical leaks and more can result, according to Automation.

How much do you know, or not know, about your operational system? Take the industrial cyber security challenge to find out your knowledge level based on your score:

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New deal to add over 1,000 autonomous tech jobs within five years

General Motors announced plans to invest in autonomous vehicle technology startup Cruise Automation, with plans to double their current research and development facility and add 1,100 jobs over five years.

Currently Cruise is listed on Glassdoor.com as having under 200 employees, the deal increasing the company by 550 percent.

“As autonomous car technology matures, our company’s talent needs will continue to increase,” said Kyle Vogt, CEO of Cruise Automation.

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GM CEO Mary Barra with autonomous Chevy Bolt in 2016. Image: General Motors

Cruise and GM engineers are testing more than 50 Chevrolet Bolt EVs, which are built at the GM plant in Metro Detroit, Mich., with self-driving technology in San Francisco, Scottsdale and Metro Detroit, according to Industry Week.

Let’s talk ROI: Business and the Industrial Internet of Things

The momentum of the Industrial Internet of Things (IIoT) is undeniable. The benefits are among real-time connectivity and sensors, allowing for access to the data you want when you want it.

Yet many executives are still hesitant when implementing IIoT technology. The cautious attitude is due to the complexity of data architectures and massive enterprise-wide investments that require extensive engineering with long-term commitment, according to Industry Week.

This leaves them lost on measuring the value they’re receiving from their investment, and second-guessing whether they’re investing in the right approach for their company.

The answer? Finding a company that will work with customers to help find finite and scaled options to lower the risk of adopting to the new technology, yet still reap the benefits of the IIoT.

By integrating to IIoT platforms, it empowers plant operators to leverage their data and technologies to improve reliability, safety, energy management and overall operation performance for a price and level that works on an individual as-need basis.

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